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Proximity Sensor

Industrial laser cutting equipment machining a metal sheet

GWIEC / PRODUCT SELECTION GUIDE

Proximity Sensors

Compare sensor housings and related series, then check sensing distance, mounting and wiring in the technical guide.

Technical guide ↓
CATALOG 01

Proximity Switch Working Principle

Proximity switches, also called proximity sensors, include inductive, capacitive, analog, Hall-effect and magnetic types. They can be used with PLCs, microcontrollers, logic circuits, electronic counters, solid-state relays and small relays.

Inductive proximity sensors

An inductive proximity sensor contains a high-frequency oscillator, detector, amplifier, trigger and output circuit. The oscillator creates an alternating electromagnetic field at the sensing face. As a metal target approaches, eddy currents in the metal absorb oscillator energy and reduce or stop oscillation. The oscillating and non-oscillating states are converted into a binary switching signal, amplified and delivered by the output stage.

Capacitive proximity sensors

A capacitive proximity sensor contains a high-frequency oscillator and amplifier. The sensing face and earth form part of a capacitor in the oscillating circuit. The circuit initially remains in a non-oscillating state. When a target approaches, its capacitance changes and the oscillator starts. These two states are converted into a binary switching signal through the amplifier.

Analog sensors

An analog sensor, also called a linear displacement sensor, produces an electrical output that changes in a linear relationship with the distance of a metal target from its sensing face. This signal can be used for monitoring.

Hall-effect sensors

A Hall-effect proximity sensor contains a Hall integrated circuit. The Hall effect converts the presence or absence of a magnetic field into a switching signal. Applications include signal detection and automatic control.

Magnetic sensors

A magnetic sensor contains a reed switch and an amplifier. An approaching external magnetic field magnetizes and operates the reeds. The amplifier increases the switching capability to control an external circuit.

CATALOG 01–02

Proximity Switch Technical Terms

● Operating distance

Operating distance is a principal proximity-switch parameter. It mainly depends on the sensing-face diameter; target material and ambient temperature also affect it. For magnetic and Hall-effect sensors, an iron mounting plate and magnetic-field strength can also affect operating distance. Targets may approach axially or radially; axial approach is generally used.

● Rated sensing distance (Sn)

A standard nominal value that does not include external environmental influences.

● Standard detection target

A smooth ST37 steel square, 1 mm thick, with a side length of 3 × Sn. Changes in target dimensions or material reduce the sensing range relative to this reference.

● Effective operating distance (Sr)

The distance measured at rated supply voltage and room temperature of 23 ±5 °C: 0.9 Sn ≤ Sr ≤ 1.1 Sn.

● Usable operating distance (Su)

The distance measured over the permitted ambient-temperature range of -25 to +70 °C and from 85% to 110% of rated input voltage: 0.9 Sr ≤ Su ≤ 1.1 Sr.

● Assured operating distance (Sa)

Within this range, operation with the measuring target is reliable: 0 ≤ Sa ≤ 0.81 Sn.

● Repeatability (R)

The variation in effective operating distance measured over 8 hours at an ambient temperature of 23 ±5 °C, with uncontrolled relative humidity and a supply of Ue ±5 as printed in the catalog: R ≤ 0.1 Sn. The source does not state a unit after the ±5 supply tolerance; confirm the applicable specification.

● Assured switch-off distance

The catalog describes the switch as disconnected when the separation between the target and sensing face is greater than the rated operating distance. The original distance diagram below distinguishes the sensing-distance bands and hysteresis.

Sensing-distance definitions: Sn, Sr, Su, Sa and hysteresis
Sensing-distance definitions: Sn, Sr, Su, Sa and hysteresis · View original / enlarge

● Attenuation

The attenuation coefficient expresses the reduction in operating distance for a material relative to the ST37 steel reference target. For inductive switches, target conductivity is an important influence.

Inductive sensors: material attenuation coefficients

Material Attenuation coefficient
Steel 1.0
Stainless steel 0.85
Aluminum 0.4
Brass 0.4
Copper 0.3

Capacitive sensors: material attenuation coefficients

Material Attenuation coefficient
Steel 1.0
Stainless steel 1.0
Aluminum 0.75
Brass 0.6
Copper 0.45

● No-load current (I0)

Current consumed by the proximity switch when no load is connected.

● Operating current (IL)

The maximum load current during continuous operation.

● Momentary current (IK)

The current permitted for a short interval while the switch is closed without damaging the switch.

● Residual current (IR)

Current flowing through the load while the switch is in its off state.

● Operating voltage (UB)

The minimum-to-maximum supply-voltage range within which the switch operates as specified.

● Voltage drop (UD)

The voltage measured across the switch when it is turned on.

● Operating frequency (F)

The maximum switching rate between attenuated and non-attenuated states, expressed in hertz (Hz).

Switching-frequency test arrangement and output timing
Switching-frequency test arrangement and output timing · View original / enlarge
CATALOG 03

Proximity Switch Installation Method

Cylindrical proximity switches

A non-flush, unshielded sensor can obtain a larger operating distance, related to its diameter. To prevent surrounding metal from influencing operation, maintain clearance around the sensing head as shown in Figure 1.

Internal shielding reduces the lateral magnetic field of a flush sensor. The catalog gives an approximate sensing distance of 60% of the corresponding unshielded type and shows the sensor installed flush in metal in Figure 2. Magnetic sensors are described as unaffected by the mounting condition provided the surrounding material is not magnetized.

Cylindrical installation: non-flush, flush and parallel spacing
Cylindrical installation: non-flush, flush and parallel spacing · View original / enlarge

Figure 3 shows parallel-installation spacing to reduce mutual interference. The cylindrical examples indicate F = 3D for non-flush sensors and F = 1D for flush sensors. Refer to the instructions for the exact model and mounting conditions.

Angular and square sensor mounting requirements

Rectangular and square sensor mounting clearances A, B, C, D and E
Rectangular and square sensor mounting clearances A, B, C, D and E · View original / enlarge

Maintain the clearances indicated by A, B, C, D and E. The measuring board represents the detection target. Refer to the model-specific operating instructions for dimensions.

Parallel installation of rectangular sensors

Rectangular sensor parallel installation and clearances F and G
Rectangular sensor parallel installation and clearances F and G · View original / enlarge

Maintain the illustrated minimum separation to avoid mutual interference. F and G identify spacing in the original drawing; model-specific instructions provide the corresponding values.

CATALOG 03–04

Proximity Switch Output Methods and Electrical Characteristics

Connection between a proximity switch and a PLC

The catalog illustrates a DC three-wire NPN output connected to a programmable-controller DC input module.

Figure A1: DC three-wire NPN sensor connection to a PLC input
Figure A1: DC three-wire NPN sensor connection to a PLC input · View original / enlarge

DC two-wire system: NO or NC

Connect the sensor in series with the load. Do not connect a two-wire sensor directly across the power supply. The catalog describes polarity protection, a small leakage current in the open state and a voltage drop across the switching element in the closed state.

Figure E: DC two-wire output, prohibited direct supply connection and switching states
Figure E: DC two-wire output, prohibited direct supply connection and switching states · View original / enlarge

DC three-wire system: NPN or PNP, NO or NC

The load and supply are connected separately. The catalog describes reverse-polarity, short-circuit and overload protection, with residual current small enough to neglect in this description.

Figure A: DC three-wire NPN NO or NC wiring and switching states
Figure A: DC three-wire NPN NO or NC wiring and switching states · View original / enlarge
Figure C: DC three-wire PNP NO or NC wiring and switching states
Figure C: DC three-wire PNP NO or NC wiring and switching states · View original / enlarge

DC four-wire system: NPN or PNP, NO and NC

The sensor provides two output states: normally open and normally closed. Keep the wire colors and terminal assignments shown in the selected circuit.

Figure B: DC four-wire NPN NO and NC wiring and switching states
Figure B: DC four-wire NPN NO and NC wiring and switching states · View original / enlarge
Figure B: DC four-wire PNP NO and NC wiring and switching states
Figure B: DC four-wire PNP NO and NC wiring and switching states · View original / enlarge

AC two-wire system: NO or NC

Connect the sensor in series with its load, never directly across the supply. A small leakage current remains in the open state; the switching element has a small voltage drop when closed.

AC two-wire sensor: do not connect directly across the supply
AC two-wire sensor: do not connect directly across the supply · View original / enlarge
Figure J: AC two-wire NO or NC connection
Figure J: AC two-wire NO or NC connection · View original / enlarge
Figure M: AC four-wire NO and NC connection
Figure M: AC four-wire NO and NC connection · View original / enlarge

Relay contact and AC output connection diagrams

Figure R: four-wire relay contact output
Figure R: four-wire relay contact output · View original / enlarge
Figure N: AC three-wire NO and NC connection
Figure N: AC three-wire NO and NC connection · View original / enlarge
Figure K: five-wire relay contact output
Figure K: five-wire relay contact output · View original / enlarge
Figure L: six-wire relay contact output
Figure L: six-wire relay contact output · View original / enlarge

Connector and special-model wiring diagrams

Figure F: LJZ connector series wiring and pin view
Figure F: LJZ connector series wiring and pin view · View original / enlarge
Figure J: JWK220-A10TJ and D10TJ wiring
Figure J: JWK220-A10TJ and D10TJ wiring · View original / enlarge
Figure JJ: JWK220-A10J and D10J wiring
Figure JJ: JWK220-A10J and D10J wiring · View original / enlarge
Figure JK: JWK220-A10JK and D10JK wiring
Figure JK: JWK220-A10JK and D10JK wiring · View original / enlarge
Figure JA: JWK24-A10P and D variants wiring
Figure JA: JWK24-A10P and D variants wiring · View original / enlarge
Figure JB: JWKL12-B wiring
Figure JB: JWKL12-B wiring · View original / enlarge
Figure E: JWK24-A10PJ and D variants wiring
Figure E: JWK24-A10PJ and D variants wiring · View original / enlarge
Figure JC: JWK220-A10T and D10T wiring
Figure JC: JWK220-A10T and D10T wiring · View original / enlarge

Diagram legend: BN = brown; BK = black; WH = white; BU = blue; RD = red; GY = gray. NO = normally open; NC = normally closed. The original drawings retain their terminal numbers, Chinese labels and bilingual switching-state annotations; the English captions identify each circuit.

CATALOG 05

Series and Parallel Connection of Proximity Switches

OR connection: parallel outputs

Any one active sensor can drive the load. The permissible number of parallel sensors depends on the sum of their leakage currents and whether that current affects load operation. Do not mix NPN and PNP types in this OR connection. The Chinese source states this restriction; the printed English sentence says the opposite.

Parallel OR connection of NPN outputs
Parallel OR connection of NPN outputs · View original / enlarge
Parallel OR connection of PNP outputs
Parallel OR connection of PNP outputs · View original / enlarge

AND connection: series outputs

The load is driven only when all connected sensors operate. The permissible number of sensors depends on the sum of their saturation-voltage drops and the supply voltage remaining available to each sensor. The catalog describes the response as including the accumulated initialization/reset delays of the connected sensors.

Series AND connection of NPN outputs
Series AND connection of NPN outputs · View original / enlarge
Series AND connection of PNP outputs
Series AND connection of PNP outputs · View original / enlarge

Illustrated mixed NPN/PNP series arrangement

The source separately illustrates an AND series circuit using NPN and PNP outputs. Follow the specific illustrated arrangement and the exact model instructions; the OR restriction above must not be reversed by the catalog’s English wording.

Series AND connection with mixed NPN and PNP outputs as illustrated
Series AND connection with mixed NPN and PNP outputs as illustrated · View original / enlarge
CATALOG 05–06

Proximity Switch Precautions

Cautions when connecting or disconnecting the power supply

When the switch is connected to a counter or PLC with an internal initialization/reset circuit, the source describes no normal initialization problem. Avoid the following conditions: a target close to the switching distance during power-on or power-off; a sharp rise or fall in the circuit time constant for DC voltage-output or DC switching types; or oscillation and noise when current is made or broken in an AC switching type.

Capacitive and lamp loads

Do not directly connect a load with a large inrush current, such as a capacitor or lamp. Use the relay connection or a series current-limiting resistor described in the source. Choose the current limit within the sensor’s load-current rating and connect it through the load.

Catalog current-limiting resistor and resistor-power expressions
Catalog current-limiting resistor and resistor-power expressions · View original / enlarge

The original expressions relate supply voltage, permitted peak-load current, limiting resistance R and allowable resistor power. The figure prints resistance in kΩ; verify consistent units and the exact model ratings before selecting components.

Installation precautions

1. Outdoor exposure

Do not use the switch exposed outdoors without protection; fit a protective cover where necessary.

Use a protective cover where outdoor exposure requires it
Use a protective cover where outdoor exposure requires it · View original / enlarge

2. Impact on the sensing face

Do not strike the sensing face with hard objects. Use a protective cover where required.

Protect the sensing face against impact
Protect the sensing face against impact · View original / enlarge

3. Corrosive conditions

Do not use the sensor in an environment containing corrosive substances.

Avoid corrosive environments
Avoid corrosive environments · View original / enlarge

4. Fastening

Do not tighten with excessive force. Use a spring washer when fastening as illustrated.

Do not overtighten; use a spring washer
Do not overtighten; use a spring washer · View original / enlarge

5. Cable routing

Route sensor wiring in its own metal flexible conduit. Do not put it in the same conduit as power or motor wiring.

Route sensor wiring separately from power wiring
Route sensor wiring separately from power wiring · View original / enlarge

6. Cable tension

Do not pull the proximity-switch cable with excessive force.

Do not pull the sensor cable forcibly
Do not pull the sensor cable forcibly · View original / enlarge
CATALOG 06

Application Examples

Inductive sensors are used in aviation, aerospace and industrial production. The source describes their use for conductive targets, or targets fixed to a metal object, where their switching response, interference resistance, application range and cost suit the task.

1. Detecting screws on magnetic tape

Detecting screws on magnetic tape
Detecting screws on magnetic tape · View original / enlarge

2. Controlling drilling depth

Controlling drilling depth
Controlling drilling depth · View original / enlarge

3. Detecting door opening and closing

Detecting door opening and closing
Detecting door opening and closing · View original / enlarge

4. Detecting cam position

Detecting cam position
Detecting cam position · View original / enlarge

5. Monitoring worktable overspeed

Monitoring worktable overspeed
Monitoring worktable overspeed · View original / enlarge

6. Counting components

Counting components
Counting components · View original / enlarge

7. Positioning an object on a welding bed

Positioning an object on a welding bed
Positioning an object on a welding bed · View original / enlarge

8. Detecting metal parts in a feeder

Detecting metal parts in a feeder
Detecting metal parts in a feeder · View original / enlarge

9. Detecting a moving aluminum template

Detecting a moving aluminum template
Detecting a moving aluminum template · View original / enlarge
CATALOG 07

Type and Specification

General proximity-sensor type and specification

Ten-position proximity-sensor model-code layout
Ten-position proximity-sensor model-code layout · View original / enlarge

1. Code

  • G: GWIEC

2. Type

  • I: Inductive

  • C: Capacitive

  • M: Magnetic

3. Shape

  • □: Metal cylindrical threaded body

  • P: Plastic cylindrical threaded body

  • O: Plastic cylindrical body

  • S: Short cylindrical threaded body

  • N: Square

  • R: Square assembly

  • Q: Flat

  • D: Round peg

  • U: Slot

  • C: Special

4. Sensing distance

  • 0.5–100 mm

5. Category

  • □: Common

  • S: Safety / explosion-proof category code

  • A: Analog

  • T: Temperature expansion

  • N: High-pressure resistant

  • D: Long-distance

  • F: Frequency enhancement

  • M: Magnetic induction

  • Z: DC multifunction

  • X: Metal sensing face

  • H: Hall

  • R: Reed

6. Shape size

  • 04: 4 mm

  • 05: 5 mm

  • 06: 6 mm

  • 08: 8 mm

  • 12: 12 mm

  • 18: 18 mm

  • 30: 30 mm

7. Output form

  • N: Three-wire DC NPN

  • P: Three-wire DC PNP

  • D: DC

  • A: AC

  • Q: AC + DC

  • IU: Voltage + current (0–10 V, 0–20 mA)

  • U: Voltage (0–10 V)

  • I: Current (0–20 mA)

  • I4: Current (4–20 mA)

8. Output state

  • 1: NO

  • 2: NC

  • 3: NO + NC

  • 4: Relay contact

9. Non-standard voltage

  • A: 20–250 V AC

  • B: 90–250 V AC

  • C: 380 V AC

  • D: 10–30 V DC

  • E: 10–60 V DC

  • F: 8.2 V DC

  • G: 5–60 V DC

  • L: 15–30 V DC

  • H: 20–30 V DC

  • I: 10–40 V DC

  • J: 5 V DC

  • S: 20–250 V AC/DC

  • T: 12–24 V DC

Temperature codes

  • □: -25 to +120 °C

  • G: +120 to +150 °C

  • D: -40 to +70 °C

10. Connector

  • □: 2 m cable

  • E1: M8 three-pin connector

  • E2: M12 four-pin connector

  • E3: M8 four-pin connector

  • E4: M12 four-pin stepped connector (catalog wording)

  • E5: M12 five-pin connector

Photoelectric-sensor type and specification

Nine-position photoelectric-sensor model-code layout
Nine-position photoelectric-sensor model-code layout · View original / enlarge

1. Code

  • G: GWIEC

2. Type

  • P: Photoelectric

  • F: Optical fiber

  • J: Laser

  • L: Light curtain / area sensor

3. Shape

  • □: Plastic cylindrical threaded body

  • M: Metal cylindrical threaded body

  • U: Slot

  • N: Square

4. Shape size

  • 12: 12 mm

  • 18: 18 mm

  • 30: 30 mm

5. Detecting distance

  • 10: 10 cm

  • 30: 30 cm

  • 5: 5 m

  • 10: 10 m

6. Detecting type

  • D: Diffuse reflective

  • S: Retroreflective, using a glass reflector / mirror

  • C: Through-beam

7. Output form

  • N: Three-wire DC NPN

  • P: Three-wire DC PNP

  • D: DC

  • A: AC

  • Q: AC + DC

8. Output state

  • 1: NO

  • 2: NC

  • 3: NO + NC

  • 4: Relay contact

  • 5: Pre-delay (catalog label)

  • 6: Post-delay (catalog label)

9. Connector

  • □: With cable

  • E1: M8 three-pin connector

  • E2: M12 four-pin connector

  • E3: M8 four-pin connector

  • E4: M12 four-pin stepped connector (catalog wording)

  • E5: M12 five-pin connector

The source uses distance code 10 for both 10 cm and 10 m. Confirm the complete model rather than interpreting that code by itself. Category codes, including S, identify the source’s ordering scheme and do not establish certification for a selected model. The brand field in both code schemes is G: GWIEC.

CATALOG 08

Inductive Sensor Families and Characteristic Parameters

Cylindrical type

The source presents this family for corresponding cylindrical applications. Select a replacement using the exact model specifications.

  • Reverse-polarity and short-circuit protection; direct PLC connection as specified.

  • For common operating locations, with medium environmental resistance as described in the source.

  • Red LED operating-state indication.

  • Economical and simple operation.

  • Applications include the functions of small switches and limit switches.

  • IP67 enclosure protection in the source description.

  • Read the precautions in the operating instructions before use.

Visible type

The source identifies corresponding types from Omron and Autonics; verify the complete model and electrical/mechanical compatibility.

  • Reverse-polarity and short-circuit protection; direct PLC connection as specified.

  • Long service life, high reliability and strong environmental resistance.

  • Reinforced housing.

  • IP67 enclosure protection in the source description.

  • Read the operating precautions before use.

All-purpose type

The source identifies corresponding types from Pepperl+Fuchs and TURCK; compatibility requires model-specific confirmation.

  • Reverse-polarity and short-circuit protection; direct PLC connection as specified.

  • Current overload protection and imported IC components as described in the source.

  • Long service life, high reliability and strong environmental resistance.

  • Red LED operating-state indication.

  • Full-thread body provides installation adjustment and permits wrench/clamp mounting.

  • Reinforced housing and cable strain protection.

  • IP67 enclosure protection in the source description.

  • Read the operating precautions before use.

Angular, square and slot types

  • Reverse-polarity and short-circuit protection; direct PLC connection as specified.

  • Economical and simple operation.

  • Long service life, high reliability and strong environmental resistance.

  • Red LED operating-state indication.

  • IP67 enclosure protection in the source description.

  • Read the operating precautions before use.

Characteristic parameters

Item Catalog description
Hysteresis 10% or more of the detecting distance in the Chinese source; the printed English says 10% below. Confirm the selected model’s value.
Detection target Magnetic metal. Sensing distance decreases for non-magnetic metal.
Supply voltage DC type: 12–24 V DC (6–36 V), with peak-to-peak ripple below 10%. AC type: 110–220 V AC (36–250 V), 50/60 Hz.
Current consumption N/P types: below 13 mA; D type: below 0.8 mA; A type: below 1.7 mA.
Control output N/P types: below 300 mA; D type: below 200 mA; A type: below 400 mA.
Circuit protection N/P/D types: reverse-connection protection, surge absorption and load short-circuit protection. A type: surge absorption.
Ambient temperature and humidity Operation/storage: -30 to +65 °C, without freezing or condensation; relative humidity 35–95%.
Insulation resistance At least 50 MΩ between live parts and the housing, using a 500 V DC megohmmeter.
Dielectric withstand 1000 V AC, 50/60 Hz, 1 minute, between live parts and the housing.
Temperature influence Relative to +23 °C: within ±15% of detecting distance over -30 to +65 °C; within ±10% over -25 to +60 °C.
Supply-voltage influence Within ±10% of detecting distance for a rated-supply variation of ±15%.
Enclosure IP67 (source reference to IEC enclosure classification).
Materials Housing: nickel-plated brass. Sensing face: ABS.

These are the chapter’s general descriptions. The exact model table and operating instructions determine the applicable voltage, current, temperature, mounting and protection requirements.

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